100Tons Limestone Glass Batch Plant Mixing System for Raw Material

Batch Plant

JEFFER is specialized in design and supply of various kinds of tailor-made batch plants according to different glass types, local raw material availability and customer’s requests.

Detailed Description

The batch plant is a department of glass factory that processes glass raw materials by charging, dosing, weighing and mixing equipment to get the qualified batch ready for melting.

JEFFER batch plants ensures that the batch for every glass type is fed fully automatically into the glass furnace with the exact consistency and homogeneity required, at the required amount and at the right point in time–24 hours a day, 365 days per year.

3D modeling is adopted in order to guarantee design accuracy and avoid possible rework and on-site adjustments caused by design deviation, saving time for customer.

Main type of raw materials

Types of auxiliary materials

The auxiliary materials help the glass to obtain a certain character and increase the melting speed.

Basic Type:

• Inline plant - Flexible
• Tower plant - Compact

Components:

• Raw material storage system
• Charging/Intake system
• Dosing system
• Weighing system
• Mixing and transfer system
• Dust collecting system
• Electrical and automatic control system

Technical Features:

• 3D modeling design
• Customized optimization design
• Reliable quality and safety control
• Advanced and mature control system
• Low environmental impact

Operation Mode:

• Fully automatic
• Semi-automatic
• Manual

Scope of Supply:

• Engineering design
• Charging/Intake equipment, mainly including:

• Bucket elevator
• Vibrating feeder
• Electric hoist
• Vibrator
• Level indicator

• Dosing equipment,mainly including:

• Electromagnetic vibrating feeder
• Screw feeder
• Activator
• Screw gate/damper

• Weighing scales
• Mixing and transfer equipment, mainly including:

• Pneumatic hammer
• Water-adding system
• Mixer/blender
• Pneumatic hammer
• Belt conveyor
• Bucket elevator

• Dust collectors/filters
• Electric and automatic control equipment
• Supervision of installation & commissioning

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.