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EVA Foam Sheet Calendering Machine For Shoe Insole And Midsole

Categories Shoe Making Machines
Brand Name: Kingkung
Warranty: 1 Year
Place of Origin: China
Roll Configuration: 4-Roll Inverted L-Type
Sheet Thickness Range: 0.5-50mm
Voltage: 380V/50Hz 3-Phase
Weight: 15000kg
Max Temperature: 200°C
Total Power: 90KW
Roll Working Width: 1500mm
Roll Diameter: 400mm
Model Number: KK-CAL-E01
Main Motor Power: 55KW
Usage: EVA Sheet Calendering
Production Speed: 5-25m/min
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EVA Foam Sheet Calendering Machine For Shoe Insole And Midsole

EVA Foam Sheet Calendering Machine For Shoe Insole And Midsole
Product Overview

The EVA Foam Sheet Calendering Machine is a heavy-duty industrial machine designed for producing uniform EVA foam sheets used in shoe insoles, midsoles, and cushioning components. Through precision-controlled heated rollers, raw EVA compound is calendered into sheets of consistent thickness, density, and surface finish.

This machine features a four-roll inverted L-type calender configuration, with individually temperature-controlled rolls (up to 200°C) ensuring optimal material flow and surface quality. The gap between rollers is digitally adjustable from 0.5mm to 50mm, accommodating a wide range of product specifications. A motorized nip adjustment system maintains precise gap control under varying loads.

The integrated cooling section rapidly stabilizes the calendered sheet, preventing post-processing shrinkage and ensuring dimensional accuracy. Production speeds of 5-25m/min can be achieved depending on sheet thickness and material formulation. This machine is the backbone of any EVA shoe material production line.

Key Features
  • Four-roll inverted L-type calender configuration
  • Individual roll temperature control up to 200°C
  • Digital gap adjustment 0.5-50mm with ±0.02mm precision
  • Integrated cooling section for dimensional stability
  • Automatic tension control for wrinkle-free output
  • PLC control with production data logging
  • 1 Year warranty
Technical Specifications
ParameterValue
Roll Configuration4-Roll Inverted L-Type
Roll Diameter400mm
Roll Working Width1500mm
Sheet Thickness Range0.5-50mm
Max Temperature200°C (±1°C)
Production Speed5-25m/min
Main Motor Power55KW
Total Power90KW
Voltage380V/50Hz 3-Phase
Machine Weight15000kg
Applications
  • Calendering EVA foam sheets for shoe insoles, midsoles, footbeds, heel pads, and cushioning components
  • Producing EVA sheets for sports equipment padding, yoga mats, and packaging materials
Frequently Asked Questions
Q: What EVA compounds can this machine process?
A: It handles EVA compounds with various VA content (18-40%), including those with foaming agents, crosslinking agents, fillers, and colorants.
Q: How is thickness consistency maintained?
A: Each roll has independent temperature control with ±1°C accuracy. Digital gap sensors provide real-time feedback to the PLC, which adjusts nip pressure to maintain ±0.02mm tolerance.
Q: What surface finishes can be achieved?
A: Glossy, matte, or textured finishes depending on roll surface treatment. Embossing rolls can be installed for patterned surfaces.
Q: What is the typical material waste rate?
A: Under 3% with proper setup. Edge trimming waste can be recycled back into the compound.
Q: How long does it take to change sheet specifications?
A: Changing thickness, temperature, and speed settings takes approximately 15-20 minutes including warm-up/stabilization time.
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