Q: Why machined from billet instead of investment casting?
A: Castings have porosity. Even a "good" investment casting has
microscopic voids that become leak paths under pressure or cause
surface finish issues in fluid-contact areas. CNC machining from
solid billet gives you zero porosity and consistent mechanical
properties throughout. Cost is higher per piece, but your warranty
claims drop to near zero.
Q: Can you do electropolishing for a mirror finish?
A: Yes, we work with a qualified electropolish partner. Ra 0.4 is
achievable on internal bores. The tricky part is protecting
threaded ports during the electropolish process — we mask them. Add
3-4 days to lead time for electropolishing.
Q: What's the minimum wall between two intersecting bores?
A: We recommend 1.5mm absolute minimum, 2mm for anything seeing
pressure above 10 bar. Below 1.5mm you risk breakthrough during
machining or a thin wall that flexes under hydraulic cycling. If
your design has intersecting bores closer than that, let's talk
about boring one first and drilling the cross-hole second — the
sequence matters.
Q: Do you support cold water shock testing?
A: We can accommodate it as a special inspection step. We'll cycle
the part between hot (80C) and cold (5C) fluid for your specified
number of cycles and check for distortion or cracks. Extra charge,
extra lead time — talk to us about your test protocol.
Q: How do you handle the angled port threads?
A: We use 4-axis positioning to tilt the workpiece and cut the
threads with a single-point thread mill. This gives us perfect
thread angle relative to the bore axis, which you can't get with a
rigid tap on an angled hole.