30 M/Min Pressure Testing Machine , Fully Automated Vacuum Leak Machine

FCL Pressure Testing Machine , 2KW Vacuum Leak Machine

System introduction

The vacuum pressure of the whole box is a fully automated multi-function detection system equipment, with a stable operation speed of 30 m/min, and a non-contact online detection method. The detection principle is based on world-leading acoustic technology and scanning technology.

Acoustic technology is used to detect quality defects caused by low pressure or insufficient vacuum in containers sealed with iron lids. When the container passes the vacuum detection probe, the probe emits high-energy electromagnetic wave non-contact impact on the top cover of the container, and the cover makes a sound when it is impacted. The sound has a certain proportional relationship with the vacuum degree in the container. Use acoustic technology to determine whether the container has quality defects based on the sound. The unique sound analysis method can achieve high accuracy and continuity.

Scanning technology is used to detect the deformation degree of the lid of the iron lid container, and the deformation degree of the lid is used to judge whether the container has quality defects. When the container passes through the curved scanning probe, the probe continuously detects the distance between the probe and the cover and outputs a proportional analog voltage. The analog voltage passes through the data processing system to generate the cover shape quality value. The unique data analysis method can achieve high accuracy and continuity.

Why TJZXDJ60 type box inspection machine adopts the combination of acoustic technology and scanning technology to be the most perfect iron lid sealing chili sauce whole box inspection because:

1. Acoustic technology-specifically detects the vacuum of the container with very small lid deformation.

2. Scanning technology-specifically to detect quality defects in containers with large lid deformations.

3. The defects of the whole box product are: insufficient vacuum, expansion tank, few tanks, reverse tank. Acoustic technology is used to detect insufficient vacuum, and scanning technology is used to detect expanded tanks, fewer tanks, and reverse tanks.

Special reminder:

Acoustic technology can also detect products with expanded cans, but not 100%.

1. When the internal pressure of the canister product reaches a certain level, its sound frequency corresponds to a certain degree of vacuum of the qualified product. In this case, the acoustic technology of the canister product cannot be detected.

2. The cover is damaged and deformed greatly, which leads to changes in the characteristics of the cover, and acoustic technology may not be able to accurately detect it. The box inspection machine equipped with only 4 vacuum detection probes cannot guarantee the detection of products with expanded cans, fewer cans, and reverse cans. Equipped with a box inspection machine with 8 heads (4 vacuums, 4 scans), it can ensure the detection of products with expanded cans, fewer cans, and reverse cans.

3. Control platform-the whole box inspection machine integrates the latest digital signal processing technology, full Chinese or English menu, color touch screen operation simplifies man-machine communication. The display can display all parameter settings and adjustments of the product, and can store the parameters of 10 different products. Other functions of the system include independent programmable strike output for product defect strike. The independent programmable module can make the following settings: hit the container, reserve the container, encoder, hit indicator, alarm and hit device status output.

2. Technical specifications

Principle and structure

(1) Detection principle

In terms of acoustic technology, the vacuum pressure testing machine is used to detect the quality defects of containers sealed with rigid lids due to low pressure or insufficient vacuum. When the container passes through the vacuum detection probe, the probe emits a shock wave that impacts the top of the container in a non-contact manner, and the lid makes a sound after the shock wave. The sound has a certain proportional relationship with the vacuum in the container. The unique sound analysis method can achieve high precision and continuity. Different vacuum containers will emit different sounds. Advanced acoustic technology judges whether the container leaks based on the sound.

In terms of scanning technology, the vacuum pressure testing machine is used to detect the quality defects of containers sealed with rigid lids due to insufficient pressure or leakage. When the container passes the curved surface detector, the detector emits continuous eddy current non-contact detection of the distance between the probe and the top cover, and generates a proportional analog voltage. The analog voltage passes through the data conversion processing system to generate the cover shape quality data and quality data Compared with the rejection limit value set by the user, containers that exceed the limit value will be automatically rejected. The unique data analysis method can achieve high accuracy, continuity and high speed.

(2) System composition

The detection system is mainly composed of a man-machine interface, a vacuum pressure detection unit, and a rejector. The vacuum pressure detection unit includes a curved surface scanning probe group and a vacuum detection probe group. It is the core element of the equipment; the man-machine interface includes a touch screen, a tower The lamp and the operation interface are composed; the rejector is the actuator of the system, used to divert or reject unqualified boxes.

We strive to be your preferred packaging machinery manufacturer, no matter how challenging and unique your parts are –

we'll handle it. Who is Sunrise Corporation? ​Sunrise - Company Profile.pdf   Engineering case of sunrise filling machina .pdf

Sunrise company was founded in 2009, headquartered in Jiangsu, China. As early as the beginning of 2000, the company has been committed to the combination of factory automation and factory intelligence, and constantly absorbing high-end professional and technical talents in the industry. Combined with their years of industry experience in filling and capping aseptic and non aseptic environments, packaging systems.

we offer you, our customer, with unmatched technology, quality, innovation, customer service and unrivaled experience for your automated requirements  At present, the company is a wholly-owned enterprise: Sunrise Intelligent Equipment Co., Ltd., Siyang Chida import and export trade Co., Ltd., Langfang sunrise Packaging Machinery Co., Ltd.

The rising sun We are a high-quality, highly educated and high-quality staff team, full of unity and innovation spirit and our talented and knowledgeable partners (many of whom have more than 20 years of experience in the industry), bring you advanced equipment, we provide R & D, product design, manufacturing, pre-sales and after-sales services to help you to implement the project and achieve your goals. Inspiration and innovation are what our engineers are good at.

Our company constantly improves the design process and our product line, so we will meet your unique needs in the simplest way - help reduce downtime, provide higher overall equipment efficiency, reduce total cost of ownership and maximize efficiency

We recognize your needs and use original, resourceful ideas with world­leading technology to unravel them. China Sunrise Intelligent Equipment Co., Ltd company profile  OUR PROMISE TO YOU Positive Experience. We strive to make a positive experience with consistent, dependable project management and transparency. Innovation and Customization. Every customer is different and has different needs. We specialise in bringing you innovative ideas, solutions and technology so you'll bring your product to the market faster. Dependability and Longevity. Consistently deliver reliable, enduring, well built custom and standard products. Unrivaled Customer Service. Whether it’s replacement parts or emergency service, we've you covered with our experienced team. China Sunrise Intelligent Equipment Co., Ltd company profile SERVICE What we will do: The company's business mainly covers neutral beverages, acidic beverages, sparkling beverages, wine, water, oil, canned foods , condiments, medicines and other equipment and related supporting equipment. The company's professional sales, technical and engineering teams can provide products to customers One­stop professional services like shape design, beverage product formula, plant layout design, process design and consultation, equipment design and production, installation and commissioning.

At present, the company's main assembly line series include：

█PET aseptic cold filling assembly line

█Can/Canned Food assembly line

█Glass bottle food and beverage assembly line

█The main products of pet water / beverage production line include: water treatment system, pre blending system, pet aseptic cold filling line related equipment, can / can production line related equipment (mainly including automatic unloading machine, filling and sealing machine, automatic cage loading and unloading machine, robot encoder, automatic packing machine, etc.), special products of Babao porridge production line (automatic Babao porridge capping machine, automatic packing machine, etc.) Dynamic longan totalizer, automatic lotus seed totalizer, etc.), glass bottle beverage line related equipment, pet water / beverage production line related equipment (including drinking water filling, medium temperature filling, ultra clean filling, blow molding filling and spinning, etc.).
The company's products have excellent material selection, reliable performance and strong adaptability, which greatly improves the automation degree and scale of the whole production line

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OUR PROMISE TO YOU

• Positive Experience.
  We strive to create a positive experience with consistent, dependable project management and transparency.

• Innovation and Customization.
  Every customer is different and has different needs. We focus on bringing you innovative ideas, solutions and technology so you can bring your product to the market faster.

• Dependability and Longevity.
  Consistently deliver reliable, enduring, well built custom and standard products.

• Unrivaled Customer Service.
  Whether it’s replacement parts or emergency service, we have you covered with our experienced team.