Jet Type Homogenizer VE Vacuum Emulsifying Machine Blending Mixing
VE Vacuum Emulsifier
VE Vacuum Emulsifier is composed of large vane mixer and strong
cutting homogenizer for high viscosity products emulsification.
Scrapers are around vanes of mixer, which effectively collect
materials sticking to tank wall for sufficient mixing of all
materials. Under cutting, pressing and folding functions by
reversed rotating of mixer vanes, materials continue to be mixed
and flow downwards to the high shear homogenizor below.
High shear dispersion and emulsification is to distribute one phase
or more to another continuous phase. These phases are mutually
indissoluble in normal conditions. In the homogenizor, materials
are processed in the narrow space between stator and rotor under
high tangential and strong energy of cutting, centrifugal
extruding, abrasion, impacting and turbulant flow produced by high
speed rotor and high frequency mechanical effect. Under intensive
motions, liquid phase and gas phase are evenly refined, dispersed
and emulsified instantly under correct processing condition and
proper amount of additives. After high frequency repeat
circulation, stable quality products are yield for collect.
1. Specially designed high torque emulsifying homogenizer
(exchangeable option) for materials of super high viscosity (above
2. Raw materials are directly flowing into the homogenizor groove
by mixing pattern.
3. Processing is provided with vacuum, high pressure, heating,
cooling and other conditions.
4. Emulsifying, blending and dispersion can be completed within a
short period of time.
5. Slow speed peddle blending and high speed homogenzing systems
are by frequency control.
6. User can select push button control or PLC touch screen control
7. Parts in contact with products are made of stainless steel
SS316L. The whole equipment comply with GMP standards.
8. The whole process is carried out under vacuum condition to
effectively avoid bubbles and ensure emulsifying effect.
9. The equipment is provided with CIP clean-in-place, user can
conveniently clean the equipment with self-contained CIP cleaning
Hydraulic lifting top cover.
The machine has two-speed blending, high-speed homogeneity blender
(Speed is 0-3500 rpm, frequency speed regulation) and low-speed
scraper blender (Speed is 0-40 rpm, frequency speed regulation).
Low-speed scraper scrapes tank wall and snuggle up to the bottom at
low speed. Top-drive fast-cutting vortex emulsification at the
bottom part of main tank.
Loading powder material by vacuum in order to prevent flying
powder. The whole working procedure is proceeded under vacuum
condition in order to prevent bubbles after high-speed blending and
to reach requirement for sanitary and aseptic processing.
CIP cleaning is equipped in this system.
The product contact part is made from SS316L material. Inside
surface is mirror finished to 300MESH.
To ensure process control stability, the vacuum pump is Germany
Siemens, the button is Japan Fuji, the transducer is Japan
Matsushita Electric Industries and the electro-control part is
The machine is made completely according to GMP requirements, which
is the most advanced and most perfect cream production equipment.
|Total power (kW)||5||7||10||11||12||17||19||29||42|
CIP washing ball
Rotary pump for automatic discharge from VE Vacuum Emulsifier
Festo pneumatic components