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High Efficiency Low Pressure Die Casting Machine / LPDC Machine Compact Modular Design

Categories Low Pressure Die Casting Machine
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10 sets/per month
Delivery Time: 30 work days
Packaging Details: wood
Brand Name: DZ
Model Number: LPDC
Certification: CE ISO
Place of Origin: China(Mainland)
Warranty: 1 Year
Conition: New
Dimension(L*W*H):: 163 L
Foundry Machine: Jolt Molding Machine Casting Machine
Maximum Furnace Temperature: 1250℃
Cooling Water Temperature: 20±2℃
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    High Efficiency Low Pressure Die Casting Machine / LPDC Machine Compact Modular Design

    High Efficiency LPDC Machine Compact Modular Design With Integrated Induction Melting


    1. The pressure and speed during pouring can be adjusted, so it can be applied to all kinds of different castings (such as metal mold, sand mold, etc.), casting all kinds of alloys and castings of all sizes.

    2. The bottom injection mold filling is adopted, the liquid metal mold filling is stable, no splash phenomenon, can avoid the gas involved and the erosion of the mold wall and core, improve the qualified rate of casting.

    3. Casting crystallization under pressure, casting compact structure, clear outline, smooth surface, high mechanical properties, especially for large thin wall casting.

    4. Metal utilization can be improved to 90~98% by eliminating feeding riser.

    5. Low labor intensity, good working conditions, simple equipment, easy to achieve mechanization and automation.

    6. Casting efficiency is very high.(85~95%) because there is no riser and runner, the gate is small, so the material cost and processing time can be greatly reduced.

    7. Easy to form directional solidification, less internal defects.

    8. Less involvement of gas and sundries.The pressure velocity can be changed and the liquid is filled by laminar flow.

    9. Sand core can be used.

    10. Easy to achieve automation, can be multi - Taiwan operation, multi - process operation.

    11. It is not affected by the proficiency of the operator.


    II: TECHNICAL PARAMETERS

    1

    BASIC EQUIPMENT

    ONE MANIPULATOR

    TWO MANIPULTORS

    1.1

    INDUCTION FORNACE

     

     

     

    CHANNEL INDUCTION FURNACE

    3 INDUCTORS

    3 INDUCTORS

     

    CAPACITY

    1800 KG

    1800KG

     

    MELTING CAPACITY

    350 KG/H

    520 KG/H

     

    POWER COSUMPTION

    3*35 KW

    2*80 KW

     

    POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃

    35KW

    35KW

     

    Max.Temp. of Furnace

    1250℃

    1250℃

    1.2

    MANIPULATOR

    1, LINEAR GUILDING

    2, ROTARY

     

    Max. Speed of Manipulator(S)

    20 meters/min.

    35° / Sec.

    1.3

    HYDRAULIC AGGREGATE

    SERVO MOTOR: 1* 7.5KW

    SERVO MOTOR: 2*7.5KW

     

    OIL

    Ethylene glycol

     

     

    CYLINDRES

    Graphite: 63*100*2 sets
    Rotary: 63*215*1 set
    Lifting: 63*250*1 set
    Die Closing: 50*372*1 set
    Stroke: 32*50*2 sets

     

     

    NOMINAL WORKING PRESSURE

    8MPa

     

     

    HYDRAULIC OIL TEMPERATURE

    ≤52 ℃

     

    1.4

    WATER DISTRIBUTION UNIT

     

     

     

    Cooling water for furnace coils, graphite bath and hydraulic system

     

     

     

    PH value

     7~8.5

     

     

    Water Pressure

    3-5 bar

     

     

    Water temperature

    20±2 ℃

     

     

    Water Flow

    ≥15L/Min ≤80L/Min

     

    1.5

    AIR PRESSURE UNIT

     

     

     

    Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc.

     

     

     

    Compressed air pressure

    0.6Mpa

     

     

    Compressed air consumption

    15㎥ /H

     

     

     

     

     

    1.6

    DRIVE UNIT

     

     

     

    SERVO MOTOR:

    1* 7.5KW

     

    1.7

    FURNACE COVER

     

     

     

    1 RISER TUBE FLANGE

     

     

     

    2 PROTECTION TUBES FOR THERMOCOUPLES

     

     

     

    1 RISER TUBE

     

     

     

    1 CERAMIC SEALING

     

     

     

    1 CHARGING TUBE AND COVER FOR MANUALLY OPENING

     

     

     

     

     

     

    1.8

    GRAPHITE BATH

    1

    1

     

    Temperature controlled coating bath, SS316L material

    1.9

    GAS BURNER

     

     

     

    Gas burner mounted on the furnace cover for riser tube heating and pre-heating.

    1.1

    CONTROL AND POWER CABINET

     

     

     

    PLC CONTROL

    Siemens S7/300

     

     

    HMI (TOUCH SCREEN)

    1

     

     

    OUTER DIMENTIONS (L*W*H )

    1200*500*1800mm

     

    1.12

    REMOTE SYSTEM

     

     

     

    PC via Team Viewer and Internet connected

    2

    MAIN OPTIONS

    ONE MANIPULATOR LD5540-D

    TWO MANIPULTORS LD5540-S

    2.1

    PIECE REMOVAL UNIT

     

     

     

    Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly.

    1

    1

    2.2

    SHOT BLASTING DEVICE

     

     

     

    Copper powder blasting for dies cleaning;

    1

    1

    2.3

    FILTER AND SUCTION UNIT FOR CASTING VALVE



     

    For zinc oxid dust suction to cleaning furnace

    2.4

    CRANE WITH ELECTRIC HOIST

    500 KG

    500KG

    2.5

    PNEUMATIC OPENING OF THE CORE INSERTING WINDOW

     

     

     

    Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished.

    3

    ELECTRICAL OPTIONS

    ONE MANIPULATOR LD5540-D

    TWO MANIPULTORS LD5540-S

     

     

     

     

    3.1

    EMERGENCY POWER CONTACTOR

    1

     

     

    With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit.

     

     

    3.2

    SPECIAL CABLES

    10 M

     

     

     

     

     

    4

    DIE OPTIONS

    ONE MANIPULATOR LD5540-D

    TWO MANIPULTORS LD5540-S

    4.1

    DIE FLANGES

     

     

    4.2

    TEMPERATURE MEASURMENT OF THE DIES

    PID control

     

    4.3

    TEMPERATURE MEASURMENT GRAPHITE BATH

    PID control

     

    4.4

    PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH

     

     

    4.5

    Max. Die Dimensions

    550*400mm

     

    4.6

    Max. Die Thickness

    2-70mm

     

    4.7

    Max. Die Opening stroke

    370mm

     

    4.8

    Max. Die Weight

    200KG

     

    4.9

    Max. force of die closing

    1500KG

     

    4.1

    Max. force of ejector

    500KG

     

    4.11

    Max. die ejector stroke

    50mm

     

    5

    HEATING GAS OPTIONS

    ONE MANIPULATOR LD5540-D

    TWO MANIPULTORS LD5540-S

    5.1

    Propane Pressure

    0.5 bar

     

    5.2

    Propane flow

    0.225 m3 / h

     

    6

    UTILITIES OPTIONS

    ONE MANIPULATOR LD5540-D

    TWO MANIPULTORS LD5540-S

    6.1

    Equipment Size: L*W*H

    6500*6000*3400mm

    7000*7000*3687mm

    6.2

    Total Weight

    13T

     

    6.3

    Total Power

    125KW

    180KW

    6.4

    Operating Voltage

    380V

    380V

    Click the link to view video:

    https://www.youtube.com/watch?v=zmWTnfFq-mM

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