Yamaha Z LEX YSM20R All-around Modular surface mounter
Yamaha Z:LEX YSM20R, a new all-around surface mounter*1 that offers
the versatility to accommodate a wide range of production formats
with flexibility and efficiency while also boasting a mounting
speed of 95,000 CPH,*2 making it the world's fastest in its class
(under optimum conditions).*3
The YSM20, a leading Z:LEX Series model, offers high productivity,
adaptability to various components and superior production
changeover ability based on its “1-head solution” concept to
accommodate a wide range of component sizes—from super small chips
to large components—with a single type of head. The new YSM20R is a
high-end, high-efficiency modular mounter that enhances the
production capabilities of the YSM20 and joins the series lineup as
a deluxe model aimed at boosting competitiveness.
With the YSM20R, Yamaha focused on increasing XY-axis speeds and
revising the actions involved for pick-up to placement, and
successfully improved mounting speed by approximately 5% compared
to the YSM20. Also, by improving the performance of the wide-scan
camera on the head, the YSM20R can mount components up to 12×12 mm
in size (up from 8×8 mm) at high speed, thus improving
productivity. Further, the new Auto Loading feeder (ALF) using
proprietary Yamaha Motor technology, the “sATS30NS” Auto Tray
Sequencer (ATS) for nonstop tray replacement and nonstop feeder
carriage exchange system (all available as options) reduce costs
and time loss while further improving machine operation rate.
The Z:LEX YSM20R will be on display at the 47th Internepcon Japan
electronics manufacturing and mounting technology exhibition to be
held at the Tokyo Big Sight (Koto-ku, Tokyo) from January 17 to 19,
*1: Surface mounter: Manufacturing machine for mounting various
electric/electronic components on the printed circuit boards (PCBs)
used in electrical appliances and electronic devices.
*2: CPH (Chips Per Hour): Total number of chips that can be mounted
per hour (unit time). Indicates processing capacity under various
*3: Components mounting speed (CPH) for a surface mounter with the
2-beam, 2-head layout under optimum conditions. Based on Yamaha
Motor data as of January 2018.
High-end high-efficiency modular mounter “Z:LEX YSM20R”
Market Background and Product Outline
|Model||Launch date||Target sales|
|Z:LEX YSM20R||April 1, 2018|
(First full year from release, domestic and international sales)
In recent years, various products including household appliances,
personal computers and mobile phones have become more compact,
denser and gained greater functionality and diversity. Moreover,
their lifecycles have become increasingly shorter. Consequently,
the mounting process for the electronic components in these
products has seen calls for higher speeds, but also the flexibility
to efficiently accommodate wide variations in component types and
quantity as well as handle mass production on the same production
At the same time, in order to achieve both productivity and
compatibility with a wide range of components as sizes have become
extremely small and parts more diverse, manufacturers typically
selected and swapped different mounting heads to suit the
characteristics of the mounted components and production volume.
However, head replacement has caused a number of major issues
including production downtime during replacement and investment
loss from the need to purchase and store spare replacement heads.
In addition, if there was even one large component that needed to
be mounted on a PCB, the manufacturer could not use high-speed
mounting for small components and would have to replace the head
with a low-speed multi-head. This resulted in critical
disadvantages such as losses in efficiency due to reduced
throughput and/or bottlenecking.
To address this issue, Yamaha Motor has worked to optimize its
“1-head solution,” to handle a wide range of component sizes from
super small chips to large components with a single type of head.
Employed on the Z:LEX YMS20 all-round high-efficiency modular
mounter released in July 2014, this model eliminates the downtime
for head replacement and efficiently and flexibly accommodates
various production formats while boasting the world’s fastest
mounting speed in its class. Since then, the pace of sales of this
mounter have accelerated.
To respond to the market’s need for even higher levels of
performance, Yamaha Motor has developed the Z:LEX YSM20R as a
high-end model of the Z:LEX Series, featuring even higher mounting
speed, efficiency and functionality.
Tapping into our strength as a comprehensive manufacturer offering
a full lineup of surface mounters, printers, dispensers, inspection
systems and more, Yamaha Motor will continue to make its mounting
equipment operate seamlessly and thus further improve overall line
production efficiency and quality.
1) World’s fastest mounting speed in its class; 5% faster than the
YSM20Featuring a new wide-scan camera with improved component
Yamaha Motor increased XY-axis speeds, improved the actions
involved in pick-up to placement, reviewed and revised the rigidity
of structural parts to withstand higher mounting speeds and more.
As a result, the YSM20R boasts the world’s fastest mounting speed
in its class of 95,000 CPH (under optimal conditions as specified
by Yamaha Motor), an approximately 5% improvement compared to the
“Flying recognition,” a function for recognizing components in the
shortest path between pick-up to placement positions, enhances the
performance of Yamaha Motor’s proprietary scanning camera to enable
high-speed mounting with zero recognition time loss. In addition to
accommodating components up to 12×12 mm in size for high-speed
mounting (up from 8×8 mm), side lighting is used to allow for
high-speed recognition of Chip Scale Packages (CSP) and ball
electrodes like those in Ball Grid Arrays (BGA), vastly improving
real production capacity.
The YSM20R also handles super-small 0201 size (0.25 × 0.125 mm)
2) Optional features improving line operating rate without stopping
Newly-developed Auto Loading Feeder (ALF) that revolutionizes
feeding tape components by eliminating reliance on user skill
Yamaha Motor has developed a new ALF that allows any operator to
easily supply tape components by merely inserting the tape, all
without stopping the machine. Yamaha’s unique center-open system,
which eliminates the need to remove the top tape, reduces pick-up
errors due to static electricity from fuzz or peeling.
In addition, a Yamaha-exclusive tape setting mechanism that extends
towards the operator to simplify tape setting and a mechanism that
allows for two reels to be set at once on the feeder greatly
improves ease of use for the operator.
The ALF also offers a splicing-less* feature that significantly
boosts operating rate by reducing machine downtime and work time,
reducing the running cost for splicing work and making the recovery
of top tape unnecessary. This ALF will be available on all current
YS Series mounters (limited to those with the tape cutter
specification) as an option.
*Eliminates the need to splice new tape to the existing tape being
used when feeding components into the tape feeder, the device
feeding electrical components.sATS30NS Auto Tray Sequencer (ATS) for nonstop tray replacement
The “sATS30” 30-step fixed automatic tray supply unit has gained a
new feature that removes empty trays and supplies new trays without
interruption of automatic operation. Simply replace the empty
trays, which are automatically ejected, with new trays and press
the feed button to automatically set the new trays in the magazine.
In addition, the entire magazine can be replaced during production
changeovers.Nonstop feeder carriage exchange system
Previously, the machine had to be stopped when removing the feeder
carriage exchange to ensure safety. Now, Yamaha has installed a
sliding shutter cover over the pick-up area of the opening that is
created when the carriage is removed. The shutter automatically
closes when the carriage is removed, eliminating the need to stop
the machine for carriage replacement and thus improving machine
|Applicable PCB dimensions||Dual stage|
(For X-axis 2-beam option only)
|Single PCB: L810×W490 mm to L50×W50 mm|
|Double PCB: L380×W490 mm to L50×W50 mm|
|Single lane||L810×W490 mm to L50×W50 mm|
|Mounting capability||X-axis 2-beam: 95,000 CPH (under optimum conditions as defined by
Yamaha Motor) when 2 High-Speed Multi (HM) Heads are used|
|Applicable components||High-Speed Multi (HM) Head*||0201 to 45×45 mm|
L100 mm, H15 mm or under
|Flexible Multi (FM) Head||03015 to 55×55 mm|
L100 mm, H28 mm or under
|*Component height of 6.5 mm or higher or component sizes of 12 mm
in length/width or greater requires optional multi-camera.|
Please contact us for info regarding mounting 0201 components.
|Mounting accuracy||Under optimum conditions as defined by Yamaha Motor|
(when standard evaluation materials are used):
±0.035 mm (±0.025 mm) Cpk?1.0 (3?)
|Number of component types||Fixed plate||140 types max.|
(8 mm wide tape feeder equivalent)
|Feeder carriage||128 types max.|
(8 mm wide tape feeder equivalent)
|Tray||10 types: Carriage type (maximum, when fitted with cATS10)|
30 types: Fixed type (maximum, when fitted with sATS30)
|Power supply||3-phase AC 200/208/220/240/380/400/416V ±10% 50/60Hz|
|Air supply||Clean dry air of 0.45 MPa or more|
|Exterior dimensions (excluding protrusions)||L 1,374×W 1,857×H 1,445 mm|
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Free parts send to you in machine warranty period.
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If it exceeds 0.5KG, you need to pay the postage.
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